> 220 000 m2
painted surface of parts per year
Complete painting under one roof
Our paintshop performs manual grinding as standard, but also has unique robotic grinding and machining technologies at its disposal.
When machining, we adjust parts that need minor corrections before painting. We remove all unwanted particles from the surface with ionized blowing.
Pre-assembly can be done before painting.
We paint by the piece or in series of hundreds of thousands.
We choose the appropriate technology according to your painting requirements:
- robotic painting line;
- manual painting lines;
- separate hand painting in boxes.
2500 x 4000 mm
max. dimensions for painting box
1700 x 1700 x 700 mm
max. dimensions for painting line
We use Power & Free conveyors on both manual and robotic painting lines. This automatic system significantly speeds up the painting process.
Wet to Wet painting allows optimal movement between two spraying stations in a row.
We have extensive experience with multi-colour painting, including the precise masking of one part.
Do you need a metallic finish? This is normal in our paint shop.
- assemblies into larger units;
- gluing parts;
- welding plastics;
- gluing with protective foil;
- packaging and shipping directly to your customer.
Need parts assembled into larger assembly units?
We complete individual parts made of plastics and metals, including the installation of wiring, grills, lights, insulation, including purchased items (screws, etc.).
CASE STUDY: Development of painting system for fenders for Austrian CNHi/Case tractors
The surface treatment had to be prepared for increased stress in the field and at work:
High UV stability
Flexibility of the paint according to the base material
→ We designed a painting system with the correct adhesion to the base material.
→ We specified the surface treatments prior to painting.
→ Together with the customer, we defined the tests and measurements for approving the process.
→ We selected painting technology on a robotic line and the ideal process for this part.
→ We prepared a price quotation with regards to all the customer´s requirements (IATF).
2/ Preparation and painting
→ The surface was prepared prior to painting.
→ We implemented the selected painting system on the robotic line and made adjustments to optimize the process.
→ We produced jigs for movement on the robotic line and in the dryer.
→ Together with the manufacturer, we adjusted the viscosity and the final gloss of the paint to achieve the right result.
→ The painting process underwent series testing, followed by successful tests according to CNHi requirements and standards.
→ The series production process was approved.
→ Application of a protective foil and marking with the customer’s identification label.
→ Assembly of other components, cabling, lights and controls.
→ Packed in a returnable customer package in pre-prepared quantities for sequential deliveries.
Result: Customer satisfied with the quality and deadlines
→ The entire development of the painting process, including all approval steps, took 8 weeks from the order for painting to the first pieces coming off the production line.
→ The biggest challenge was to modify the painting system together with the manufacturer to achieve optimal adhesion properties.
We serve segments with high standards
As a Tier 1 supplier, we provide customers with a complete service with regards to the supply of plastic parts and assembly units designed for the most demanding applications, especially in the automotive industry.